I came here to post this exact question.
The help page is very specific that players on the 40-man before rosters expand, but not on the ML roster, can only be added to the playoff roster between rounds.
I can't find anything specific about players already on the ML roster replacing injured players. Is it also just between rounds, or can it happen at any time?
My #2 SP just went down. He could come back to pitch game 6 or 7 of the WS (if I make it). If I put him on the DL, he won't come off until after the WS is over.
If I keep him on the roster and go a player short, one long extra inn game could wipe out my staff. If I knew I could replace SP2 for the next game, I'd probably activate a LR and set him to mop up as an insurance policy.
But if I can't get the LR on the playoff roster until the next round, it might make sense to risk the long game in exchange for getting my #2 SP back to pitch game 6.
My assumption is I can try it & see what happens. But I also don't know if I take SP2 off the playoff roster and I can see that it didn't take effect for the next game, can I then add him back so he's there for the WS? Or once I take him off is there some restriction of putting him back? Or is there a risk of demotion penalty for taking a player on/off the playoff roster?
Anybody know this for sure?