I tested this out today. It seems it is an absolute that there is no possible demotion penalty for a roster expansion player. The player has 59 patience, so not high, and he had five "regular season" bumps before the call up right at the end of the regular season. He did not get a promotion line on his card, and that's what had made me wonder. Could he get a demotion penalty? I waited until the world series was about to end and demoted him back to AAA. No line on his card. If I had waited until that point to promote him, he certainly would have had a promotion line on his card. Hence this is good evidence that in all cases. demotion penalties do not happen to roster expansion players.